How to Measure Bursting Strength of Fabrics and Packaging Materials

Measure bursting strength by applying uniform pressure on the material using a tester until it ruptures; record the maximum force to assess durability.

Sep 29, 2025 - 18:39
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How to Measure Bursting Strength of Fabrics and Packaging Materials

In textile, paper, packaging, and industrial manufacturing, product strength is a critical quality parameter. One of the most important ways to assess material durability is through the bursting strength test. Measuring a material’s resistance to rupture under pressure ensures product reliability, safety, and performance. The device used for this purpose is the Bursting Strength Tester, a precision instrument widely adopted across industries.

What is Bursting Strength?

Bursting strength refers to the maximum pressure a material can withstand before rupturing. Unlike tensile strength, which measures force applied in one direction, bursting strength tests a material under multi-directional stress, simulating real-life conditions like compression, stretching, and impact.

In fabrics, paper sheets, corrugated boxes, and other flexible materials, bursting strength indicates durability, resistance to punctures, and overall quality. A high bursting strength means the material can endure stress without tearing or breaking, making it vital for products like industrial fabrics, packaging materials, and protective textiles.

Importance of Bursting Strength Testing

  1. Quality Control: Manufacturers use bursting strength testing to ensure products meet defined standards, whether ISO, ASTM, or internal benchmarks.

  2. Product Safety: Packaging materials with inadequate bursting strength can fail during transit, leading to damaged goods and financial losses.

  3. Performance Evaluation: In textiles, bursting strength determines how well fabrics handle stretching, pressure, and wear, ensuring long-lasting performance.

  4. Compliance and Standards: Many industries require bursting strength certification to comply with national and international quality regulations.

By routinely measuring bursting strength, companies can maintain high-quality standards, reduce waste, and improve customer satisfaction.

The Bursting Strength Tester: Overview

A Bursting Strength Tester is a sophisticated device designed to measure the maximum pressure a material can withstand before bursting. It is widely used in industries like textiles, packaging, paper manufacturing, and nonwoven fabrics.

Key Features

Modern bursting strength testers come with advanced features:

  • Digital Display: Accurate readings of pressure, bursting force, and rupture point.

  • Hydraulic or Pneumatic Operation: Provides controlled and uniform pressure application.

  • Automated Testing: Reduces human error and ensures repeatable results.

  • Data Logging & Analysis: Stores test results for quality control and reporting.

  • Versatile Sample Handling: Supports fabrics, papers, laminates, and other flexible materials.

Working Principle

The tester applies uniform pressure on a sample material using a rubber diaphragm or hydraulic system. Pressure is gradually increased until the material ruptures, and the maximum pressure recorded is the bursting strength.

For fabrics, the test simulates multi-directional stress, similar to stretching or pulling in real-life use. This provides a more realistic evaluation of material durability compared to simple tensile tests.

Bursting Strength of Fabric

Textiles and industrial fabrics rely heavily on bursting strength as a measure of quality. High-performance fabrics, such as those used in upholstery, medical textiles, and protective clothing, must resist rupture under stress.

Factors affecting the bursting strength of fabric include:

  • Fiber Type: Cotton, polyester, and blended fibers have different rupture resistances.

  • Weave or Knit Structure: Tighter weaves generally provide higher bursting strength.

  • Fabric Thickness: Thicker fabrics can withstand higher pressures.

  • Finishing Processes: Coatings, laminates, and treatments can enhance durability.

Testing the bursting strength of fabric ensures that products meet their intended performance specifications and maintain safety standards.

Applications of Bursting Strength Testing

  1. Textile Industry: Ensures durability and quality of garments, upholstery, and industrial fabrics.

  2. Paper and Packaging Industry: Evaluates paper sheets, corrugated boxes, and laminated films for shipping and handling resistance.

  3. Nonwoven Materials: Tests disposable products like medical gowns, masks, and wipes for strength.

  4. Industrial Materials: Assesses ropes, tarpaulins, and technical fabrics for mechanical performance.

Choosing the Right Bursting Strength Tester

Selecting the right tester involves evaluating multiple factors:

  1. Material Compatibility: Ensure the tester can handle the types of materials you work with, from delicate fabrics to heavy-duty paper.

  2. Accuracy and Precision: High-quality testers provide reliable and repeatable results, which is essential for quality control.

  3. Automation Features: Digital and automated testers save time and reduce operator errors.

  4. Manufacturer Reputation: Trusted bursting strength tester suppliers offer calibration support, service, and compliance with industry standards.

  5. Price Considerations: The bursting strength tester price varies with technology, automation, and material capacity. Investing in a reliable, precise tester ensures long-term ROI.

Bursting Strength Tester Suppliers

Leading suppliers provide instruments designed to meet diverse industrial needs. Some reputable suppliers include:

  • Presto Group – Offers a range of bursting strength testers for textiles, paper, and packaging.

  • TQC Sheen – Known for precision and digital instrumentation.

  • Labthink – Specializes in packaging and paper testing equipment.

  • Instron – Offers advanced solutions for material strength testing.

Choosing a certified supplier ensures product quality, durability, and support for calibration and maintenance.

Conclusion

The Bursting Strength Tester is an indispensable tool for industries that depend on material strength and durability. Measuring the bursting strength of fabrics, papers, and packaging materials ensures products meet quality standards, perform reliably, and maintain safety.

Whether you are evaluating the bursting strength of fabric for textiles or testing packaging materials, investing in a high-quality bursting strength tester from a reputable supplier ensures accurate results, long-term reliability, and compliance with industry standards.

Quality assurance starts with understanding material strength, and bursting strength testing is the benchmark for durability, safety, and performance.

Get Your Bursting Strength Tester Today!
For inquiries and quotes, contact:

📞 Call: +91 9210 903 903
✉️ Email: info@prestogroup.com

TestingInstruments Testing Instruments is a leading manufacturer and supplier of high-quality testing equipment designed for accurate analysis of material properties across various industries. With a strong commitment to innovation and precision, the company offers a wide range of instruments including tensile testers, top load testers, bursting strength testers, drop testers, and more. These tools ensure quality control and compliance with international testing standards. Backed by expert support and advanced manufacturing, Testing Instruments helps businesses improve product reliability and performance.